How to splice better?

1. Thoroughly and frequently clean your splicing tools. When working with fiber, keep in mind that particles not visible to the naked eye could cause tremendous problems when working with fiber optics. "Excessive" cleaning of your fiber and tools will save you time and money down the road.

2. Properly maintain and operate your cleaver. The cleaver is your most valuable tool in fiber splicing. Within mechanical splicing you need the proper angle to insure proper end faces or too much light escaping into the air gaps between the two fibers will occur. The index matching gel will eliminate most of the light escape but cannot overcome a low quality cleave. You should expect to spend around $200 to $1,000 for a good quality cleaver suitable for mechanical splicing.

Sopto High Precision Fiber Cleaver

For Fusion splicing, you need an even more precise cleaver to achieve the exceptional low loss (0.05 dB and less). If you have a poor cleave the fiber ends might not melt together properly causing light loss and high reflection problems. Expect to pay $1,000 to $4,000 for a good cleaver to handle the precision required for fusion splicing. Maintaining your cleaver by following manufacturer instructions for cleaning as well as using the tool properly will provide you with a long lasting piece of equipment and ensuring the job is done right the first time.

3. Fusion parameters must be adjusted minimally and methodically (fusion splicing only). If you start changing the fusion parameters on the splicer as soon as there is a hint of a problem you might lose your desired setting. Dirty equipment should be your first check and continue with the parameters. Fusion time and fusion current are the two key factors for splicing. Different variables of these two factors can produce the same splice results.

High time and low current result in the same outcome as high current and low time. Make sure to change one variable at a time and keep checking until you have found the right fusion parameters for your fiber type.

For more high quality and low cost fiber optics, please contact SOPTO.

Related Knowledge:

Fiber Optics Introduction

Fiber Optics Birth Process

Optical fiber’s Raw Materials

Optical Fiber Horizontal cabling Guideline

Four basic steps to completing a proper fusion splicing and Mechanical Splicing