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4 Steps to Complete Fusion Splicing
Fusion splicing is a junction of two or more optical fibers that have been permanently affixed by welding them together by an electronic arc. Four basic steps to completing a proper fusion splice:
Step 1: Preparing the fiber - Remove the protective film, jackets, tubes, strength member, and so on leaving only the bare fiber showing. The main concern here is cleanliness.
A basic fusion splicing apparatus
Step 2: Cleave the fiber - Using a good fiber optic cleaver here is essential to a successful fusion splice. The cleaved end must be mirror-smooth and perpendicular to the fiber axis to obtain a proper splice.
Note: The cleaver does not cut the fiber. It merely nicks the fiber and then pulls or flexes it to cause a clean break. The goal is to produce a cleaved end that is as perfectly perpendicular as possible. That is why a good cleaver for fusion splicing can often cost $ 1,000 to $ 3,000. These cleavers can consistently produce a cleave angle of 0.5 degree or less.
Step 3: Fuse the fiber - There are two steps within this step, alignment, and heating Alignment can be manual or automatic depending on what equipment you have.
The higher priced you use, the more accurate the alignment becomes. Once we properly aligned fusion splicer unit and then use an electrical arc melting fiber, permanent welding the two fiber ends together.
Step 4: Protect the fiber - Protecting the fiber from bending and tensile forces will ensure the splice not break during normal handling. A typical fusion splicing has tensile strength between 0.5 and 0.5 pounds, and won't break during normal processing, but it still needs to protect from excessive bending and drag force. Use heat shrinkable tube, silica gel, and / or mechanical crimping protector will remain joint protection from external elements and breakage.
In general, fusion splicing takes a longer time to complete than mechanical splicing. Also, yields are typically lower making the total time per successful splice much longer for fusion splicing. Both the yield and splice time are determined to a large degree by the expertise of the fusion splice operator. Fusion splice operators must be highly trained to consistently make low-loss reliable fusion splices. For these reasons the fusion splice is not recommended for use in Navy shipboard applications.
For more info, please browse our website. For purchasing fiber optic assembly products, please contact a Sopto representative by calling 86-755-36946668, or by sending an email to info@sopto.com.